Polymers

View our line of polymers and application

Polymers are an integral component of solids/water separation, mineral processing, dust suppression, and dewatering

facilitating efficient solid-liquid separation as flocculants and coagulants, as well as enhancing methods such as gravity separation and flotation. Their application contributes significantly to the overall effectiveness and sustainability of mineral extraction operations. As the industry advances and places greater emphasis on reducing its environmental impact, the use of polymers is anticipated to become increasingly more prominent.

Choosing the best polymer for mining involves thoroughly understanding key characteristics such as solubility, molecular weight, charge density, chemical stability, mechanical strength, environmental resistance, and how well it works with other materials.

Beyond providing a wide selection of polymers and equipment for mining operations, our technical support services are integral to helping clients meet their operational needs.

Polymers for Tailings Management

Polymers are vital in managing mineral mining tailings by providing new ways to address key challenges. Flocculants and coagulants help separate water from solids more effectively, which boosts mineral recovery rates. Polymers designed to enhance filtration aid in dewatering and lower moisture levels, while dust control products help cut down on airborne dust. By using these advanced polymer technologies, mining operations become both safer and more environmentally friendly.

Mine Water Management

Polymers play a key role in mine water management by addressing sediment, turbidity, and drainage issues. Flocculants, coagulants, and treatment polymers remove suspended solids, reduce turbidity, and support water reuse or discharge. They also
help control erosion and runoff, fostering environmentally responsible mining and efficient water management.

Mineral Processing Aids

Polymers play an important role in mineral processing by acting as fines recovery agents, which help collect valuable fine particles that might otherwise end up as waste. Types of polymers like flocculants and coagulants make it easier to separate solids from liquids, boosting the effectiveness of downstream operations. As dewatering aids, these polymers also assist in removing water from mineral slurries, leading to a more concentrated final product and lowering the costs associated with disposing of waste.

Superabsorbent Polymers (SAP)

Superabsorbent products turn challenging sticky or muddy ores into crusty, fragile clusters that are easier to handle and can be dry processed. This improves throughput and efficiency, simplifies ore transportation, and helps prevent liquefaction. Additionally, superabsorbents are used to keep slurry tailings from freezing or solidifying.

Dust Suppression Agents

Dust produced during extraction, transport, and processing can seriously impact health—causing respiratory problems for workers—and harm local ecosystems. To address this problem, dust suppression polymers have been created. These environmentally friendly, water-soluble materials are sprayed on roads, stockpiles, and other exposed surfaces to form a stable layer that keeps dust particles from becoming airborne. Using these polymers, mining operations can reduce dust-related health risks, protect nearby environments, comply with regulations, and improve sustainability overall.

Binders for Agglomeration

Agglomeration is a widely adopted technique in the mining industry for processing fine powdered ores or minerals, facilitating their entry into firing operations. The incorporation of a binder is essential to achieve effective agglomeration and ensure the necessary mechanical strength to prevent breakage and failure during transportation and thermal treatment of the agglomerates.

Organic binders offer several distinct advantages over inorganic alternatives:


– Formation of consistent and plastic agglomerates
– Increased metal content
– Reduced equipment wear, such as on roller presses or extruders

Applications:

Flocculants & coagulants used in dewatering

Modifiers for rheology

Agents designed to reduce drag

Products for suppressing dust

Aids for controlling ore handling

Substances for agglomeration

Agents for freeze control

Products that help with environmental compliance

Anti-scaling solutions

Industries and Materials Served:

Frac Sands and Specialty Glass Sand:
We offer tailored solutions for the production and refinement of frac sands and specialty glass sand, ensuring these materials meet industry standards and specifications.

Coal and Fly Ash Treatment:
We address the treatment and management of coal and fly ash, delivering solutions that enhance handling and environmental compliance.

Lithium and Cobalt:
Our services address the unique challenges of lithium and cobalt recovery, supporting the growing demand in battery and advanced material markets.

Iron Ore Mining and Pellet Plants:
Our offerings cover the full scope of iron ore operations, from extraction at the mine to processing within pellet plants, optimizing yield and operational performance.

Ferrous and Non-Ferrous Base Metals:
Our support spans the treatment of various ferrous and non-ferrous base metals, including lead, copper, zinc, and nickel, with a focus on efficient processing and recovery.

Precious Metals:
We are equipped to assist in the processing and recovery of precious metals such as gold, silver, and those within the platinum group, ensuring high-value yield and purity.

Industrial Minerals:
Our solutions cater to a range of industrial minerals, including phosphate, potash, aggregates, kaolin, bentonite, and limestone, supporting their extraction and beneficiation.

Rare Earth Element Recovery:
We facilitate the recovery of rare earth elements, providing expertise in processes that maximize extraction efficiency and material value.

Bauxite and Alumina Manufacturing:
We provide services and products specifically for the manufacturing and processing of bauxite and alumina, ensuring efficient extraction and refinement processes.

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